Knit Dyeing Planning & Knit Dyeing Batch Planning.
Publisher & Writer:
Rabin Saha
PGD in Textile Management
BSc. in Textile Engineering
Email: cityrabin@gmail.com
LinkedIn: Rabin Saha
Facebook: https://www.facebook.com/redefinedrabin
Knit Dyeing Planning:
Dyeing production planning is known as “Batch Plan”. According to the batch no, color, width, style and construction the batch plan is formulate. It is the 1st step before knit dyeing. Batching is the receiving section of grey fabric and sending section of grey fabric to the dyeing section which will be dye. Batching is the procedure to become ready the fabrics which need to be dyed and processed for a particular lot of a particular order. During batch preparation some important points need to be considered. If some fault occurs during batch preparation then it affects the shade of dyed fabric. Here I will give process sequence of dyeing batch preparation planning.
Fig:
Dyeing Batch preparation
Batch Preparation Planning:
Batch Preparation Planning:
Process
Sequence of Batch Preparation Planning:
Receive
batch card from grey in-charge
↓
Make the prioritized
list as per dyeing plan
↓
Take 1 selected
& specific batch card
↓
Read & understand
the batch card
↓
Check the
availability of fabric
↓
↓
Take approx.
required quantity of body fabric from ware-house
↓
↓
Make
required no. of rope maintaining equal length
↓
↓
Take collar
/ cuff as per size & keep the total weight
↓
↓
Distribute
the collar / cuff or rib in each rope equally ensure equal length
↓
Stitch the fabric
↓
↓
Stitch the fabric
↓
Write down
the weight against roll no. in selected area of the batch card
↓
↓
Write the
total weight in batch card
↓
↓
Put
signature & date
↓
↓
Fill up the specific
production report form.
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